Every time that I go from neutral to forward or reverse both engines make a loud grinding noise as if they were slammed into gear. I just need to know if you have to lock it prior to pulling it out of the gearbox as when you do the cable adjustment, any info regarding this? I have a haynes for my insignia and it states. 3. Mar 18, 2018. jazdeep11 said: AFAIK the F40 is the strongest fwd gearbox GM ever made. Car Audio / Electrical / Security / Diagnostic Rel. The F40 is cheap to purchase but expensive/complicated to install. 6speed Quaife F25/35 Gearset The problem occurs at around 4000rpm just as the boost comes in , it feels like you loose total power for about 3 seconds then a small splutter and you get full boost all the way to the limiter, i can produce this fault in any gear. From my experience I have a few recommendations: - Make the effort to find ethanol-free marine grade fuel. The result is a brief very violent shutdown, (You must log in or sign up to post here. So you are putting a quaife in your gearbox, maybe you broke it and want to build it stronger.. Well here we will start on some of the tricks. Some of my upgrades can only be done if you have access to a machine shop. The 5th gear ratio is 0.85:1 and the 6th gear ratio is 0.71:1. It's done 35k miles but the gearbox is starting to feel more and more notchy, particularly between first and second gear when cold, and recently it has proven difficult to get into first and reverse gears. There is a Quaife ATB QDH21B limited differential available which transforms the vehicles handling, reduces under steer and gives more stability on slippery road surfaces. The car been getting hard to put in gear for a few months also the flywheel is noisey but has been for a long time . Its first use in a North American application was the Pontiac G6 for the 2006 model year. 2011 BMW 1-Series 2dr Coupe. To adapt the F40 to North American applications and maximize performance, 3rd through 6th gears have been changed to higher-ratio gears starting in 2007 model year. Gearbox whining. For a better experience, please enable JavaScript in your browser before proceeding. January 2012 #5. Can a bad alternator cause transmission problems on a 2001 Land Rover Disco 151,060 miles the truck cranks and drives- but won't shift into 3rd? It does ease when she's warmed up. #5. Problems with the solenoid are usually similar to those of inadequate fluid levels or fluid leaks. I also find when coasting up to a junction despite clutch petal flat on floor its reluctant to engage 1st gear. Will have to wait & see what the dealership say when they take the box out. }--/\--{, Tab Bolt Sure will teach you to shift better after seeing that data. If you have the F40 but have an engine other than the 2.0T, then this method may still work, dependent upon whether any engine gubbins are in the way. Changed gearbox oil today to redline MTL , will report back tomorrow how it performs. So what breaks them? When i was filing in the oil i noticed on the gearbox mounting which is under the battery tray that arround the 3 torx bolts ( those screwing into gearbox) there is a shiny half moon shaped bit which looks like the previous possition of the bolts . Generation gearboxes. They have just confirmed a record week in terms of the amount of business they have done through the forums so it's certainly worth a call. Usually when it starts to miss the gearchanges or thump between More power capability, quieter operation, & smoother shifting! Synchronizers act as clutches to speed up or slow down the gearsets that are being shifted to, and greater friction area results in easier shifting for the driver. Should be fixed by the supplying dealer FoC. Aug 28, 2009 2,885 Not a problem with the F50. So, here is a list of the most common type of transmission problems. 3.0 ltrs for automatic. I have had absolutly no trouble out of this motor until now. The problem is that it will start and run fine until put under a load in the water. Interestingly most of the old barrel spacers crack around the equator from fatigue. 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It is also used in 9-5 2010-2012 models. Agent 37 Posts: 270 Officer. FAQ. Usage : 1998-2002. The ratio for 3rd gear is now 1.37:1, and the ratio for 4th gear is no longer an overdrive, with a new ratio of 1.05:1. The design of this transmission successfully combines two multiple-disc clutches and electro-hydraulic gearbox actuators. it just happens to fit in the F25 cases also. Dec 27, 2013. You can purchase this oil at Tractor Supply Company stores as TSC Traveller All Mineral SAE 90 Ford Tractor Transmission Fluid, SKU # 0806600. SCEye F1 Rookie. o MY99 - MY01 9-3 up to and including VIN 12029080 Same goes for burnouts. I drove it for 60 miles today and even my fiancee were suprised i was not swearing about the gearchanges. snoopy happy dance emoji Is the oil we putting into these boxes from stealer the right one(isnt it too dense when cold? 1) Added motorkote in the gearbox (by subtracting equal amount of oil) 2) Adjusted the gearshift cables (as per WIS) 3) Shift 1st to 2nd and 2nd to 3rd at 3K rpm (never less than that) I plan to change the GM oil with Redline MTL. Normally on the high output T7 cars I setup the cold rev limiter a little lower that 5k just so that the gearbox has some chance to warm before seeing high speeds. My car spends its life on a motorway so after reading the threads above I'm reluctant to highlight it to dealer as Its not a massive inconvenience. I can honestly say that with the redline MTL it is much better than with the saab's gearoil (castrol75w85). It has been certified for up to 400 Nm of engine torque. Bit worried how long it will last though cars got 29k on it and will be run for another 5 years. Delayed shifting of the gears when accelerating, i.e. One of the most common problems associated with the torque converter is worn or damaged needle bearings. 4 Speed. These transmissions are in used condition as brand new ones are no longer available. It is also used in some Saab 9-3 and 9-5 models. rough idle, wants to stall out, 25% throttle its kinda ok, but trying to get anything more would cause it to bog down. Our family owned and operated businesses has proudly provided remanufactured steering gears and custom rebuilt steering gears that are better than new since 1980. It did help that the service manager is a top bloke. Lubrication of Gearbox. But then you ask why does the Viggen and 9-5 use a F35 differential but still a rod shifter. Locknut, Pinion 12755195 ($9.56) This is just the gearset and you need to have some extra parts from Saab to make it all work. These transmissions are in used condition as brand new ones are no longer available. October 20, 2014. Tension between the shift sleeve and the shift rail also prevents the sleeve from vibrating while in gear. Gearbox Ramblings v0.2 . You may have to register before you can post: click the register link above to proceed. Took it into the dealership today. From what I know from talking with ZZP about their F40 swap kit is that the stock driveside axle will not work. ADD TO WISHLIST. Read Online Yamaha 115 4 Stroke Problems Yamaha 115 4 Stroke Problems 2015 Yamaha 115 4-stroke misfire diagnosticsYamaha Outboard fuel pump problem. Massey Ferguson tractors have a reputation for reliability and are used in agricultural endeavors worldwide. ADD TO WISHLIST. All Vectra C 150bhp's have F40's. On a 20+ year old very high performance car like the F40, with an older traditional ignition system that uses HT wires, it should be one of the early suspects for poor running. matthew le nevez love child facebook; how to ignore a house on fire answer key twitter; who is depicted in this ninth century equestrian portrait instagram; wasilla accident report youtube; newark state of the city 2021 mail Triple-cone synchronizers are used on 1st and 2nd gears. With stock crush parts you just squeeze it till the numbers are right. I put in 2.4 litres of saab gear oil (not the castrol as i could not buy the smx-s because that's been replaced with some castrol syntrans multiehicle ) with 65ml of molyslip which made it better only when warm. [email protected]. #4. Cheaper than factory. By matthunter76 in forum Engine & Drivetrain Replies: 0 Last Post: 23rd September 2009, 13:53. . I'm beginning to think your a car breaker lol .. New boxes for the K's need road testing , I'm putting your name forward GM official gearbox tester , i did mention however it would be prudent to fit roof racks to put the spare boxes on !!!! When I put it in gear and try to throttle up it wants to cut out and try to die. The detent raises the force required to move the shift lever which prevents excess movement of the shifter by the driver, and reduces the chance of double bump. The steel sheet Brace / bracket that holds in the pinion bearing also runs over the diff to reinforce the case. Another killer is just simply massive torque overload but that takes lots more power. The boat had approx 1/2 tank of fuel when I bought it of undetermined age (it ran and idled just fine on muffs), before this maiden voyage I topped of the tank with E10 and added the proper amount of ethanol treatment. Has nothing to do with power delivery. The F40 1 Series is also 30 kg (66 lb) lighter due to increased use of aluminium. The F40 gearbox is found in many GM vehicles, including the Astra J VXR. Step 3. --\/--{ There's a new vaux bulletin out relating to this issue with the f40. Remove the flywheel cover and rotate the engine over by hand. I use ARP bolts for all the ring gears. Can anyone confirm the correct capacity because there seems to be so many different opinions. ARP flywheel bolts (8) Pressure plate bolts (6) 6 speed conversion for your Cobalt/HHR! The F40 box is a more reliable box than the m32. JavaScript is disabled. Banging into gear. The clutches and DMFs on these have been failing like mad because the clutch slave cylinder leaks. These synchronizers have three friction surfaces, which increase their ability to transfer the flow of torque more smoothly from one gear to another. All rights reserved. The BMW 1 Series (F40) is the third generation of the BMW 1 Series range of subcompact executive hatchback cars. Diese Website benutzt Cookies. This mod takes about 30 min and should be done on all "level 2" gearboxes. Originally a design developed for Fiat, Opel and Saab applications, the F40 (MT2) is a GM Powertrain - Europe six-speed manual transaxle built in Russelsheim, Germany. Based on GM's F40 transmission, this conversion solves all of the F35 shortcomings. Eco Torque Gearbox & Clutch Centre Unit 1A Portland Industrial Estate Hitchin Road Bedfordshire Arlesey SG15 6SG. Problems with the transmission can also be revealed through a grinding noise. The high load when cold is something that the driver just has to care about. The Fora platform includes forum software by XenForo. Just rung my local dealers, parts are now on back order. I've only done 28k. A forum community dedicated to all Vauxhall owners and enthusiasts. You need to open the hole up to 10.00mm This does take a vertical milling machine and some care in the setup to get the new reamed hole concentric with the original threads. Table of Contents. Sorry to bump an old thread but thought this was worth an update. Delayed shifting of the gears when accelerating, i.e. Contact. There is a Quaife ATB QDH21B limited differential available which transforms the vehicles handling, reduces under steer and gives more stability on slippery road surfaces. Using a light, look inside and you will see a large gear. Pinz is right to say you need to go to trading standards, but everything depends on how long you've had the car. Only show this user. Maximum engine torque: 245 lb-ft ( 333 Nm ) Maximum gearbox torque: 295 lb-ft ( 400 Nm ) Gear ratios: MT2. When the vehicle is in neutral, the transmission will probably not make any strange sounds, but when in a driving gear will make grinding or brushing sounds. First to second is a common issue with this 'box. For a better experience, please enable JavaScript in your browser before proceeding. But it's done this since I got it at 15k. I gave my insignia back after having the gearbox replaced under warranty as the new gearbox was only slightly better. Instead I think its the "Selector turret' Using a properly formulated gear lube that resists water contamination can protect the lower unit from costly problems. f40 gearbox problems; nz herald morning quiz today; Thng Su 10, 2022 . o MY99 - MY01 9-5 up to and including 13025469 Hi all, I have a 64 plate V40 D2 ES from new and have just had the gearbox "go" on me. (0 members and 1 guests), By 1590gilbert in forum Vectra C / Signum Car Chat, By matthunter76 in forum Engine & Drivetrain. I would leave gearbox rebuilding to someone that has done quite a few of these gearbox especially if you are running a high output car where the margin for error has been reduced with high loads. But once they saw that I'd documented every single visit, phone call, word done etc, they knew I wasn't messing about. You will normally also notice a very sharp drop in the power output of your engine. . Defective clutch Rectify/replace the clutch. They are simply F25 with the larger diff splines of the F35. Use the right new parts, set the bearing preload just perfect and treat it right. The gearbox on my 2005 saab 1.9tid v.sport is rubish, does anybody know what is wrong with these getrag f40 gearboxes , a lot of people complaining on saab ,vectra ,alfa romeo forums about this. Depress the clutch. F40 is the 6 speed in the new 9-3. 6. Hello I took my vectra c 1.9 cdti 120 with the f40 gearbox for a run today . Triple-cone synchronizers are used on 1st and 2nd gears. Fax 417.831.4722 Generation gearboxes. Home. There is nothing Saab specific here. There are quite a few special tools required to keep you from chipping 5th gear or aid in calculating preload for example. Get AF40 transmission rebuilding tips, AF40 troubleshooting help, AF40 technical service bulletins, AF40 diagnostics and AF40 technical information from TRNW. Change the gearbox to something abit thicker, it ll help especily when cold, I'm still waiting to hear back from the dealer, but I guess changing the oil might be a good idea. This is called cross-contamination and does occur on occasion. Spotted or put a flyer on a Vectra C/Signum or Insignia? The ratios in the 6-speed are widely spaced for versatile performance and efficiency. US $1500. The clutch in the Ferrari F430 has a bad reputation of not lasing very long. Otherwise you can put a F25 diff inside with a gearbox rebuild and it will drop right in. All of the friction surfaces on the synchronizer rings are sintered bronze. Prob not. f40 gearbox problems; jonathan lemire wife photos; Thng Su 10, 2022 . turbocharged 300hp 3.0L I6 7-speed automated manual RWD. Both output shaft pinions drive a helical gear with a conventional differential. 30578 Views 49 Replies 6 Participants Last post by gammakeith, Apr 24, 2011. satanism . The most common gearbox problem is overheating this issue requires industrial gearbox repair and renewal. there are two nylon screws that hold the cover: quarter turn loosens them and you can take the cover off by tilting to the back. Recommended Transmission Oil for the Ferrari F40. Following good preventive maintenance procedures for your transmission will always help your transmission perform better, last longer and require fewer repairs. Golf GT TSI. The design of this transmission successfully combines two multiple-disc clutches and electro-hydraulic gearbox actuators. Terrible gearbox in my opinion. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. The few gearboxes I have taken apart that came with the blue/green MTL had very odd looking syncro's, they were polished. This is the transmission that came in the 2006 G6 GTP 6 speed. You need enough preload to keep the shafts rigid, that is not allow them to flex in the middle to keep the gears tight. The 2020 BMW 1 Series Is More Expensive Than the Competition. Your1992 Ferrari F40 s transmission is one of the most important parts of your 1992 Ferrari F40 , and Cha c sn phm trong gi hng. 2) Bad Cross Shaft. Heres some man-maths to prove it. We've run Vectra C on our taxi fleet with F40 gearboxes , we've never had an issue ( these cars have a hard life ) the last one to leave the fleet had done over 330,000 miles before it got written off in an accident . When I put it in gear and try to throttle up it wants to cut out and try to die. Try another dealer. This gearbox suffers from a few issues, starting with poor gear selections into 2nd, especially when changing from 1st gear. Vectra c 2.2 turbo z22se clutch/flywheel and gearbox. Derwis, I appreciate the offer buddy, but I'm in Glasgow. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. 7) Bent Clutch Pedal Assembly. 42 minutes ago. Enthusiasts sometimes overlook maintenance on their marine lower units. FerrariChat.com has no association with Ferrari S.p.A. 2023 FerrariChat. JavaScript is disabled. responses. The biggest reason to run the new gearset is the higher first and closer rest of the gears 6th is acutally about the same as the higher geared 9-3s. 1.8 ltrs for F40. F40 Gearbox gearstick not self centering If this is your first visit, be sure to check out the FAQ by clicking the link above. The cables were replaced about a year ago because of stiffness. F40 problems. The car itself is 2010 astra j 2.0 cdti 160bhp. By selecting the gears at the engine with cables disconnected I found that shifting into forward gear was much easier than shifting into reverse. Feb 14, 2019. In the end I paid an extra 3k for a bloody Astra, albeit only 12 months old, but at least I got rid of the insignia. Mainly when your taking your foot off the gas. Surly if you have reported the problem now, and its noted on the system, its within the warranty period and they should sort it even if it lapses into expired period? On some occasions, transmission fluid may be contaminated from coolant in the radiator. You really need to make a decision on what you want to do. If you need immediate access there is the option to become a 'Full Member' by purchasing a subscription. It only matters how much torque it transmits. 8959 norma pl west hollywood ca 90069, 01462 835335. A few months ago I sold my Insignia 2.0 CDTI and during one year they replaced two gearboxes and still wasn't right! Only show this user. Obviously you're now without a car, but the longer you drive it, the less chance you'll have of a refund. Then had 3 piece clutch and DMF replaced new, and within 2 miles . When the clutch jams, the solenoid may become locked and the amount of transmission fluid in the torque converter may not be correctly calculated. Unknown what the cause is but it is warranty if the car is less than 3 years old. The only F40 box I have seen fail in one of our regular customers that had a clutch fail and could not get the car to us so got someone local to do it and they forgot to put oil in the gearbox when refitting Ned :thumbs: The parts shop :thumbs: Link to our e-bay shop Quality Alfa service and repair Find us on Facebook Save M mo 156 Registered First: 3.77. But it really does frustrate me when cold. Bit of a late reply to this thread but the AF40 'box doesn't have a filter. 120bhp's up to 2007 have F40 and 2007 on should be M32. The 9-5 has a larger heavier flywheel so it gets a deeper bell-housing. There's also the dmf lol. The GM MR6/F40 six-speed manual transaxle was first developed for GM Europe by Saab Powertrain, for use in Saab and Opel applications. Accessories. How Much Do You Need? A-1867252M2 ransmission T Countershaft 3rd , Gear 3.07 Lbs. The gearbox on the other hand is notchy too so shifts take a little longer. The Transmission Makes a Grinding Noise. If you can find one of the super rare euro diesel 6 versions it will bolt up to the B2x5/4 engines. I have reused the ring gear bolts a single time on low output cars. The hole must be drilled close and reamed to final fit. Please note that the how2 section can only be accessed when you become a Regular member by participating in the forum for a while. The 5th gear ratio is 0.85:1 and the 6th gear ratio is 0.71:1. It has been certified for up to 295 ft-lb ( 400 Nm) of engine torque. I have had absolutly no trouble out of this motor until now. Just thank god you aint got the M32 that cant even cope with the 320NM its rated at. The addition of a ball-and-spring-type detent on the shift sleeve and detents on the shift rail assists the driver in shifting quicker. It's done 35k miles but the gearbox is starting to feel more and more notchy, particularly between first and second gear when cold, and recently it has proven difficult to get into first and reverse gears. When installing the quiafe it is pretty simple. I have only encountered one problem and it happens when the car is in comfort and gear is in auto. m32 gearbox f40, vauxhall f40 gearbox problems, f40 gearbox vectra, Vectra c what gearbox, how to identify m32 or f40 gearbox, m32 or f40 in vectra, which gearbox does my vectravhave, vectra c 1.9 150 gearbox , vauxhall vectra 1.9 cdti gearbox code, identify f40 vs m32 gearbox, how do i know if i have a m32 gearbox, What gearbox is a 1.9 vectra . f40 gearbox problems Follow us. 2011 2.0 auto cdti. Toll Free 866.499.1068. Read Online Yamaha 115 4 Stroke Problems Yamaha 115 4 Stroke Problems 2015 Yamaha 115 4-stroke misfire diagnosticsYamaha Outboard fuel pump problem. You will need to have the ring and pinion as a set. This can be quite time consuming since you have to chase it and then tear the case back apart to change the shims. How much oil did you put back in? From my experience I have a few recommendations: - Make the effort to find ethanol-free marine grade fuel. - Use Stabil, Seafoam, or another fuel stabilizer in the fuel, especially when the motor will be going un-run for more than two weeks. You can purchase this oil at Tractor Supply Company stores as TSC Traveller All Mineral SAE 90 Ford Tractor Transmission Fluid, SKU # 0806600. Enthusiasts sometimes overlook maintenance on their marine lower units. May 2, 2014. Hi cribbj , thank you for your responce , we have tried a few things with the ignition, but it is incredibly hard to record good data for this fault on the road, i did try to scope the leads but at the on set of the fault the scope pattern goes a bit crazy so hard to tell what is really going on . When the car is warmed up if you try applying drive it bangs and lunges forward. - Use Stabil, Seafoam, or another fuel stabilizer in the fuel, especially when the motor will be going un-run for more than two weeks. About. I have had absolutly no trouble out of this motor until now. This is the transmission that came in the 2006 G6 GTP 6 speed. The F40 box is a more reliable box than the m32. TBH I thought maybe I needed the cable adjusted but I wouldn't be surprised if it's self adjusting. It only in the new ecotec bolt pattern. Wenn du die Website weiter nutzt, gehen wir von deinem Einverstndnis aus. 5 Speed. The recommended oil for the transmission/rear axle/hydraulic system is SAE 90 wt. - Use Stabil, Seafoam, or another fuel stabilizer in the fuel, especially when the motor will be going un-run for more than two weeks. Only show this user. Generation 1 2004-2013. Gasket kit 8781494 ($82.00), MTF-0063 2x 93165290 ($10.50 ea) The seals in the transmission or driveshaft may become faulty and leak fluid. Manual Transmission Parts. I have a 2001 Yamaha 4 Stroke 40hp. Parts For Sale - No Gauging Interest Threads. The issue can also arise from oil contamination, bearing wear and broken selector forks. Loss of drive. This transmission with 2 clutches is intended for front-wheel drive cars with the engine east-west mounting. There's no water in the gearbox and the oil in the lower unit is clean. 2 internal shafts instead of one, gears that are twice the size of the F35, additional OD gear. Discussion in 'Technical Q&A' started by HeavyR, Sep 12, 2014. Apr 29, 2019. this is part of the reason they are quite noisy and clunky. It adds $2500 for the extra work they have to do on the kit to accept that transmission. Had remanufactured a20dth engine replacement and when driving the car my clutch was not right i.e. A couple times I did manage to get it in gear and throttle up and it ran like a clock. Come join the discussion about performance, modifications, troubleshooting, classifieds, maintenance, and more! Product Description. Well the biggest hurdle will be the driveshafts. this is part of the reason they are quite noisy and clunky. Gearbox out of line with clutch housing. If you're serious about handing it back you really need to have an official letter of rejection drafted, then hand it to the dealer, along with your car. One about a week after change on a low mileage viggen jammed Reverse syncro ring it would not come off the gear. Pros: $500 shipped for a new zero mile transmission Highest rated GM FWD manual transmission 6th gear drops the cruise RPM at 70 mph by 381 rpm (or 15.6%) when compared to the Getrag - We start with a Fidanza custom 1 piece aluminum single mass flywheel that only weighs 12.5 pounds, the stock steel dual mass flywheel weighs 26 pounds. if that's any help. 05-27-2009, 05:49 PM. check out the. Its first use in Europe was the new Saab 9-3 2003-2011, while first use in North America was the same, in the Aero model. Greetings and thank you for writing in about this problem! This is my second stick car, and I don't know all that much about how manual transmissions work on the inside ( Like, I get HOW but I'm not familiar with the pieces ) Product Description. I have an F40 problem, but one I have never heard of before. The differential is not such a fan of big torque or wheelspin either. January 2012 #5. With 8.5" Slicks there is no wheelspin. I got my new gearbox back in January by the way. Also as Saab fitted to the later gearboxes better case bolts especially around the diff help quite a bit. My 9-3 audio,2 x cd changers,aux-in & Bluetooth audio streaming.. Having exactly the same problems, I did the following and shifting has significantly improved. They're ordering in a 4rth gear repair kit. Since the aluminum case expands more than the shafts you also need a little tension when cold so that is is still tight when the gearbox is hot. 4) Pedal Blocked. it would only come up halfway. [1], 2008 MR6/F40 (MU9) General Motors Powertrain-Europe F40 six-speed manual car transaxle 2008 Model Year Summary, Carryover Features and Benefits from 2007 model year. Is it easy enough or better left to a mechanic? i hear what you say about the spark blow out , that is the gutt feeling for us but without the donor parts will be hard to prove , F40 parts are becoming ridiculous in price but we may have to bite the bullet and swap out the coils , we have tested the ecu trigger signal and earth from the ecu's for the coils using a breakout box and the seem to be good, think i will revisit the igniton leads althought they look good , the car has only done 6000 miles although that doesnt mean anything with a part breaking down , it just seem odd as if one coil pack or one igniter or a lead or two were going down it surely would feel like a mis fire but this seems almost total loss of power or at least one bank switching off ?? From what I know from talking with ZZP about their F40 swap kit is that the stock driveside axle will not work. You know yourself how it changes. Recovered by Volvo Assist and now definitely diagnosed as needing a new gearbox at the princely sum of around 3400! Or you have lifetime warranty. Do you guys know what the torx size of these bolts, i will try to losen them and pry it back where it was. Originally a design developed by GM Powertrain Sweden Sdertlje - Europe six-speed manual transaxle was originally built by Saab in its transmission plant in Gothenburg, Sweden (2002-2003) but production was moved to Opel in Rsselsheim am Main, Germany since 2004.
f40 gearbox problems
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